Senior Editor
- FMA
- The Fabricator
- FABTECH
- Canadian Metalworking
Categories
- Additive Manufacturing
- Aluminum Welding
- Arc Welding
- Assembly and Joining
- Automation and Robotics
- Bending and Forming
- Consumables
- Cutting and Weld Prep
- Electric Vehicles
- En Español
- Finishing
- Hydroforming
- Laser Cutting
- Laser Welding
- Machining
- Manufacturing Software
- Materials Handling
- Metals/Materials
- Oxyfuel Cutting
- Plasma Cutting
- Power Tools
- Punching and Other Holemaking
- Roll Forming
- Safety
- Sawing
- Shearing
- Shop Management
- Testing and Measuring
- Tube and Pipe Fabrication
- Tube and Pipe Production
- Waterjet Cutting
Industry Directory
Webcasts
Podcasts
FAB 40
Advertise
Subscribe
Account Login
Search
Knowledge is job security?
- By Tim Heston
- June 16, 2014
During his two-day precision press brake operator certificate course, Steve Benson of training firm ASMA LLC usually notes how at some shops, seasoned operators keep their technical knowledge to themselves.
Gary Conner, a consultant at Technical Change Associates, has referred to some shops that prefer to hire untrained people, sometimes right out of high school, because they find it difficult to deal with the poor attitudes of the technically experienced. If people have been doing it one way for decades, it’s tough to change. Moreover, the shops develop and communicate processes so effectively, it no longer takes years of learning to know the ways of a particular shop. It’s all spelled out and plainly visible.
Dick Kallage of KDC & Associates developed his two-minute challenge, which states that procedures should be so clear that even those with limited sheet metal experience should be able to set up a machine in two minutes.
Metal fabrication is one of dire need of the technically talented. In survey after survey about industry challenges, finding talent remains near the top of the list. Many blame the educational system and a culture that doesn’t value manufacturing. But some also point to cultures within manufacturing plants, and the broader business community overall, for that matter: Knowledge is job security; why share it?
Knowledge transfer may be one of industry’s greatest challenges, and it’s one that those of us at The FABRICATOR magazine and the Fabricator’s & Manufacturers Association, International®, take on with gusto. But when it comes to industry veterans—inside and outside of manufacturing—who keep knowledge to themselves, who can blame them, really? So much in the business world seems out of their control. An OEM may shift all of its work overseas, to Mexico, or another region of the U.S., and an immensely talented welder may lose his job. Is it the worker’s fault that the job shop owner had all of his eggs in one basket? But knowledge is under his control. He’s learned the craft, and no one can take that experience away from him.
But as many have pointed out in the pages of The FABRICATOR and elsewhere, automation not only is enhancing throughput, it’s also changing company cultures. A novice may be able to bend parts on a new press brakes in no time flat. Deep process knowledge is necessary and extremely valued, but it’s no longer a key differentiator. Perhaps what now sets people apart is their ability to think. It’s about part flow management, streamlining setup procedures, documenting, labeling, all on top of a good technical foundation of sheet metal forming and fabrication.
It’s not about keeping knowledge to yourself. It’s about spreading it to raise the bar of the entire organization. After all, if the entire organization doesn’t raise the bar, it won’t improve in the eyes of the customer, who in turn may soon look elsewhere. And when it comes to job security, customer perception matters.
subscribe now
The Fabricator is North America's leading magazine for the metal forming and fabricating industry. The magazine delivers the news, technical articles, and case histories that enable fabricators to do their jobs more efficiently. The Fabricator has served the industry since 1970.
start your free subscriptionAbout the Author
Tim Heston
2135 Point Blvd
Elgin, IL 60123
815-381-1314
Tim Heston, The Fabricator's senior editor, has covered the metal fabrication industry since 1998, starting his career at the American Welding Society's Welding Journal. Since then he has covered the full range of metal fabrication processes, from stamping, bending, and cutting to grinding and polishing. He joined The Fabricator's staff in October 2007.
Related Companies
- Stay connected from anywhere
Easily access valuable industry resources now with full access to the digital edition of The Fabricator.
Easily access valuable industry resources now with full access to the digital edition of The Welder.
Easily access valuable industry resources now with full access to the digital edition of The Tube and Pipe Journal.
Easily access valuable industry resources now with full access to the digital edition of The Fabricator en Español.
- Podcasting
- Podcast:
- The Fabricator Podcast
- Published:
- 04/16/2024
- Running Time:
- 63:29
In this episode of The Fabricator Podcast, Caleb Chamberlain, co-founder and CEO of OSH Cut, discusses his company’s...
- Trending Articles
Steel industry reacts to Nucor’s new weekly published HRC price
How to set a press brake backgauge manually
Capturing, recording equipment inspection data for FMEA
Are two heads better than one in fiber laser cutting?
Hypertherm Associates implements Rapyuta Robotics AMRs in warehouse
- Industry Events
16th Annual Safety Conference
- April 30 - May 1, 2024
- Elgin,
Pipe and Tube Conference
- May 21 - 22, 2024
- Omaha, NE
World-Class Roll Forming Workshop
- June 5 - 6, 2024
- Louisville, KY
Advanced Laser Application Workshop
- June 25 - 27, 2024
- Novi, MI