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Article

November 1, 2013
Turning up the heat on tube hydroforming
Although hydroforming has become a relatively common manufacturing process in recent years, it formerly was reserved for high-volume parts because of the high price of entry—presses and dies don’t come cheap. As tool designs have... Read more...

Article

August 1, 2009
Warm forming aluminum magnesium components
In all applications, being able to form complex features and details in a single step is an advantage. In addition, for automotive applications, improved forming characteristics open the possibility for more use of aluminum and magnesium to reduce... Read more...

Article

March 11, 2008
Under pressure?
It's one thing to manufacture a tube; it's another to test it to verify its characteristics. Regardless of the raw material or the production method used to make the tube, pressure testing can be a necessary step in verifying the tube's... Read more...

Article

March 7, 2006
The heat is off
Figure 1 The heat exchanger shell requires forming numerous complex shapes in a short cycle time. The process of developing a hydroformed part is similar in many ways to developing a stamping. Factors that must be... Read more...

Article

March 27, 2003
Fill 'er Up
Fuel filler tubes currently are manufactured from carbon steel tubing, which is expanded using mechanical forming techniques. The filler tube then is welded to a section of tubing that is bent to the shape required by the vehicle's design.... Read more...